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The Perils of Boiler Making....

Started by cabbage, Jan 19 2016 15:32

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cabbage

Tim and I have been building a boiler for my loco. To this end we have been using two gas torches. One runs on MAPP and the other runs on Propane. It being a cold day we started work in the green house. The temperature rapidly rose until the greenhouse thermometer said we should open the vents.... We did the rear "water wall" arch and then began work on the boiler front plate.

This is where Murphy said "Hello!"

Things were going well. The copper was hot and the solder/flux bubbling and spreading across the gap like jam. Then my hand got VERY hot -despite the gloves!!! I called out "CUT!!!" and turned all the gas off and plunged my hand into the ice covered water of the watering can. I returned to the green house and saw that the plastic hand trigger and spark mechanism on my MAPP torch -had melted in the radiant heat....

The joints are "good" and I think more than a few rods have gone into them!!!

regards

ralph

Peaky 556

I've also learnt not to catch a very hot boiler to prevent it dropping to the ground.
Mind you my old metalwork teacher would have approved, his philosophy was that it's better to damage your fingers than the workpiece, as the former will grow again!
An enjoyable day despite the perils!
Regards, Tim

IanT

Yes, I've experienced the "melted glove" problem myself quite recently. Haven't done it yet but I think an aluminium 'shield' may help in the future.

Regards,

IanT
Nothing's ever Easy - At least the first time around.

Roy

Hi Ralph,

Any chance of some photo's of your boiler?

Roy

cabbage

Roy,

There are really two "sequences" of JPEGS

http://www.cabbagepatchrailway.webspace.virginmedia.com/boiler1.jpg

That sequence is 18 JPEGS long boiler1.jpg to boiler 18.jpg

http://www.cabbagepatchrailway.webspace.virginmedia.com/brotan1.jpg

That sequence is 43 JPEGS long brotan1.jpg to brotan43.jpg.

The complete "build diary" is here:

http://forums.mylargescale.com/15-model-making/43738-goelsdorf.html

But be warned it is VERY long....

regards

ralph